Design Tips for Custom Foam Board Products

by Lightning Prints

Customizing foam board products requires a balance of visual appeal, clarity, and durability. Here are some essential design tips to ensure high-quality results:

1. Choose the Right Foam Board Thickness

  • 3mm (1/8") – Best for small indoor signs, lightweight posters, and presentations.
  • 5mm (3/16") (Recommended) – Ideal for larger prints, marketing displays, and event signage.
  • 10mm (3/8") or thicker – Perfect for sturdy standees, exhibit displays, and cutouts.

2. Use High-Resolution Images & Graphics

  • For crisp, clear prints, use images with at least 300 DPI resolution.
  • Vector graphics (AI, EPS) work best for logos and text to prevent pixelation.

3. Keep Text Readable & Legible

  • Use large, bold fonts for signage to enhance readability from a distance.
  • Stick to high-contrast color combinations (e.g., black text on white, white on dark blue).
  • Avoid excessive text—keep messaging concise and impactful.

4. Color & Print Considerations

  • Use CMYK color mode for printing instead of RGB to ensure color accuracy.
  • Matte finishes minimize glare, while glossy coatings enhance vibrancy.
  • For double-sided foam boards, ensure proper alignment on both sides. Image will need to be inverted horizontally.

5. Incorporate Cutouts & Shapes

  • Custom die-cut shapes can make foam board prints more dynamic and eye-catching.
  • Consider rounded corners for a sleeker, more professional look.

6. Mounting & Display Planning

  • If using easel backs, ensure they support the foam board’s size and weight.
  • For hanging displays, pre-drilled holes or adhesive mounting strips work well.
  • Freestanding standees need strong bases to prevent tipping over.

7. Protective Coating for Durability

  • If the foam board is exposed to frequent handling or outdoor elements, consider a laminated or UV-coated finish for longevity.
  • Waterproof options help protect from humidity and spills.
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